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TRANSFER CASE

Extension Housing Seal

REMOVAL & INSTALLATION

  1. Using a hammer and chisel, loosen the staked nut part of the nut.
  2. With a wrench and retaining tool, hold the flange and remove the flange lock nut.
  3. Remove the companion flange.
  4. Using a puller, remove the dust deflector from the extension housing.
  5. Tape the end of a flat bladed pry tool, then carefully pry the seal from the housing.

    To install:

  6. Coat the lip of the oil seal with Multi-purpose grease.
  7. Install a new dust deflector.
  8. With a seal installer and hammer, carefully and evenly, drive the new seal into position. Seal drive in depth is 0–0.039 inch (0–1.0mm).
  9. Install the companion flange and tighten the lock nut to 90 ft. lbs. (123 Nm).

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